管材(cai)加工行業選用全自動激光切管機的優勢
發布時間:2021-12-07 21:17:11近(jin)幾年激光切管機的(de)勢頭很猛,很多廠家(jia)都在爭相推出各自的(de)激光切管產品(pin),下邊就(jiu)由小編(bian)帶大家(jia)了解一下激光切管機(ji)對于管材(cai)加工行業有那(nei)些優勢:
在介紹優(you)勢之前先說一下的分類,目前市(shi)面(mian)上的激光(guang)切管機(ji)按(an)照形(xing)態分類可以分為兩類,即(又(you)叫(jiao)管(guan)(guan)板(ban)(ban)一體機(ji)或板(ban)(ban)管(guan)(guan)兩用機(ji))和(he)專(zhuan)業(ye)(ye)切(qie)管(guan)(guan)機(ji)。根據切(qie)割能力或功能分(fen)類又(you)可以分(fen)為(wei)單平(ping)臺(tai)板(ban)(ban)管(guan)(guan)一體機(ji)、交換(huan)平(ping)臺(tai)板(ban)(ban)管(guan)(guan)一體機(ji)、專(zhuan)業(ye)(ye)激光切(qie)管(guan)(guan)機(ji)、半自(zi)動激光切(qie)管(guan)(guan)機(ji)、全(quan)自(zi)動激光切(qie)管(guan)(guan)機(ji),大家可以結合自(zi)己的企業(ye)(ye)規(gui)模,加工材料類型進行(xing)選(xuan)購(gou)。
介紹完分類咱們言(yan)歸(gui)正傳(chuan),說(shuo)(shuo)一說(shuo)(shuo)激光(guang)切(qie)管機對于(yu)管材加工的(de)優勢:
優(you)勢一、節省(sheng)人工減少設備數量(liang)和模具磨損。
傳(chuan)統工(gong)(gong)(gong)(gong)藝加(jia)工(gong)(gong)(gong)(gong)一件(jian)管(guan)(guan)材工(gong)(gong)(gong)(gong)件(jian)需要(yao)用鋸床(chuang)切(qie)斷,切(qie)斷之(zhi)后(hou)再用鉆孔機或者沖床(chuang)加(jia)工(gong)(gong)(gong)(gong)上(shang)邊的(de)孔,再進行(xing)倒角和去毛(mao)刺(ci)的(de)工(gong)(gong)(gong)(gong)作(zuo),而且每個(ge)工(gong)(gong)(gong)(gong)序(xu)都(dou)(dou)沒(mei)法進行(xing)無(wu)縫銜接,每個(ge)工(gong)(gong)(gong)(gong)序(xu)加(jia)工(gong)(gong)(gong)(gong)完(wan)之(zhi)后(hou)管(guan)(guan)材或者工(gong)(gong)(gong)(gong)件(jian)都(dou)(dou)要(yao)搬一次地方,無(wu)形之(zhi)中就(jiu)(jiu)會(hui)做很多無(wu)用功(gong),浪費人(ren)力及時間成(cheng)本。激光切(qie)管(guan)(guan)機加(jia)工(gong)(gong)(gong)(gong)管(guan)(guan)材時都(dou)(dou)是一次成(cheng)型,一根6米的(de)管(guan)(guan)材放到機器上(shang)之(zhi)后(hou)只需要(yao)點一下開始(shi),這個(ge)工(gong)(gong)(gong)(gong)件(jian)上(shang)的(de)所有(you)開孔及截斷全部一次成(cheng)型,加(jia)工(gong)(gong)(gong)(gong)完(wan)就(jiu)(jiu)是成(cheng)品件(jian),而且還沒(mei)有(you)毛(mao)刺(ci)。
優勢二、不受模具影響,可(ke)以切(qie)割任(ren)意造型,加(jia)快(kuai)各企業(ye)新品研(yan)發(fa)速度(du)。
傳統(tong)(tong)工(gong)(gong)業管材(cai)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)環節中管材(cai)截斷(duan)用(yong)(yong)的(de)(de)(de)(de)(de)(de)(de)最多的(de)(de)(de)(de)(de)(de)(de)就是(shi)鋸(ju)片(pian),一(yi)片(pian)鋸(ju)片(pian)的(de)(de)(de)(de)(de)(de)(de)價格(ge)在(zai)千元左右,根(gen)據工(gong)(gong)人操作熟練度及(ji)(ji)使(shi)用(yong)(yong)頻率等(deng)條件(jian)使(shi)用(yong)(yong)壽(shou)命長短不(bu)一(yi),而且在(zai)切(qie)割過程中要用(yong)(yong)到切(qie)削液給鋸(ju)片(pian)降溫,防止鋸(ju)片(pian)崩裂。截斷(duan)之后的(de)(de)(de)(de)(de)(de)(de)開(kai)孔(kong)(kong)每個(ge)廠的(de)(de)(de)(de)(de)(de)(de)選擇不(bu)一(yi),有(you)用(yong)(yong)鉆床(chuang)的(de)(de)(de)(de)(de)(de)(de),用(yong)(yong)鉆床(chuang)比較適(shi)合鉆長條孔(kong)(kong),對(dui)于方孔(kong)(kong)及(ji)(ji)帶拐(guai)角(jiao)的(de)(de)(de)(de)(de)(de)(de)孔(kong)(kong)來說不(bu)好加(jia)(jia)工(gong)(gong),有(you)用(yong)(yong)沖床(chuang)的(de)(de)(de)(de)(de)(de)(de),用(yong)(yong)沖床(chuang)比較適(shi)合同(tong)規格(ge)多空(kong)的(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)件(jian),單孔(kong)(kong)與空(kong)之間的(de)(de)(de)(de)(de)(de)(de)間距不(bu)宜過大,綜合來看傳統(tong)(tong)設備加(jia)(jia)工(gong)(gong)管材(cai)工(gong)(gong)件(jian)只(zhi)適(shi)合小批量粗(cu)加(jia)(jia)工(gong)(gong)。激(ji)光(guang)切(qie)管機就可(ke)以(yi)很好的(de)(de)(de)(de)(de)(de)(de)解決這(zhe)些(xie)問題,在(zai)圖紙上(shang)做出來的(de)(de)(de)(de)(de)(de)(de)所有(you)造型都可(ke)以(yi)在(zai)激(ji)光(guang)切(qie)管機上(shang)加(jia)(jia)工(gong)(gong)出來。
優(you)勢三:降(jiang)低環境污(wu)染及噪音(yin)污(wu)染。
傳(chuan)統加工車(che)間內各種設備運作時很(hen)噪雜,車(che)間內說話需要用很(hen)大的(de)聲(sheng)音(yin)進行(xing)交流,還不(bu)一定能(neng)聽的(de)清楚,而且削切(qie)(qie)過程中用的(de)削切(qie)(qie)液(ye)等(deng)對(dui)環境也會(hui)(hui)(hui)造成很(hen)大的(de)污(wu)染(ran),而激光切(qie)(qie)割(ge)機就不(bu)會(hui)(hui)(hui)存在這(zhe)種現象,激光切(qie)(qie)割(ge)機在工作做成中聲(sheng)音(yin)很(hen)小,大概類似于汽(qi)車(che)怠速時的(de)聲(sheng)音(yin),不(bu)會(hui)(hui)(hui)影響人的(de)交流。
綜上(shang)所述:一臺全自動激光切管機可以節省10臺(tai)傳統沖切設備及人員,模具鋸片(pian)若干,能(neng)夠降低一個管件50%的(de)生(sheng)產(chan)(chan)成(cheng)本,而(er)且圖形變換靈活,可以更快的(de)幫助(zhu)企(qi)業開發生(sheng)產(chan)(chan)新產(chan)(chan)品,而(er)且減少了噪音及環境污染。